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Pure Iron From The Wagner Companies

Pure Iron

20mm Square Bar Now in Stock

Pure Iron is a high-purity iron that is very ductile and the preferred material for forging and decorative metal work. While very popular in the first half of the 20th century, its use was reduced by the development of new steel alloys and high production costs. Eventually, a point was reached where there was no longer a domestic source for this material.In response to requests from our customers, Wagner has decided to import Pure Iron from Europe for distribution in the U.S. Samples were on-hand for MetalFab 2006 in Savannah, GA. and the ABANA conference in Seattle, WA.  At the NOMMA meeting, legendary artisan Uri Hofi used a sample of Wagner's Pure Iron during his Big Blu Hammer demo. The leaf shown on this page was the result -- in one heat with no cracking. We now have 20mm x 20mm square bar in stock. More sizes will be here shortly. You can place your order at www.shopwagner.com.

By the way, that leaf in the photo was made from 1-1/8" bar and is 5-1/2" wide by 9" long.

THE Choice for Art and Forged Metal Work
  • Superior malleability
  • Excellent Weldability
  • Corrosion resistant
  • Holds heat about 40% longer than mild steel

Technical Information
Pure Iron is one of the purest grades of iron ever produced. It has a homogenous structure of pure ferrite containing exceptionally low levels of carbon. It offers special advantages for many cold working operations.

  • The advantages of its very low carbon content are:
    • malleability and ductility
    • since carbon is a hardening element, there is no risk of auto quench at high temperatures
    • carbon is not a good factor for welding

Forging
Its great malleability eases forging. Pure Iron has a critical working range between 1,580 and 1,920 degrees Fahrenheit (860 and 1,050 degrees Centigrade) and must not be hot worked at or between these temperature limits. When the iron is worked within the limits of the critical range, it is likely to check or break.
Pure Iron must be hot worked between 800 and 1560 degrees Fahrenheit (430 and 850 degrees Celsisus) -- red black to cherry red) and 1,940 and 2,280 degrees Fahrenheit (1,060 and 1,250 degrees Celsius) -- yellow to bright yellow.

Weldability
Due to its high metallurgical purity, its homogenous grain structure, and its very low carbon content, Pure Iron has excellent welding qualities
Resistance to Corrosion.

Pure Iron has a better resistance to electrolytic corrosion at grain boundaries between the iron crystal and interstitial elements. It is more resistant to atmospheric corrosion than normal mild steels, due to a formation of cohesive adherent layer of rust which naturally protects the underlying iron.
Pure Iron has a superior resistance to rusting as compared with mild steels. Oxidation is an important consideration where hot working or high temperature processing is involved. Oxide scale not only restricts heat transfer but also reduces the effective material thickness.
Pure Iron shows greater protective scale whereas mild steel shows incoherent layers of scale which easily flakes off to expose fresh areas of metal for further attack.

Sizes
At the present time, we are gathering information as to what sizes will be in demand. Please send us an e-mail with the sizes you are interested in.

Architectural Catalog Products
View our catalogs online including pipe and tube elbows, flanges, brackets, and end caps; and handrail and railing systems. More . . .
Standard Products
Check our vast inventory of stock components for pipe and tube handrails, guardrails and railings -- handrail; handrail brackets, pipe and tube elbows, flanges, end caps and connectors; slip-on pipe railing fittings; spheres and hemispheres; disks and plates, tubing, bars and shapes, and ornamental metal components. More. . .
Traditional Railing Components
Moulded hand railing and handrail fittings in bronze, aluminum and steel. More. . .
Pre-Painted Forgings
Available in flat or satin black, silver or copper vein, and matte phosphate. These powder coated balusters may be added to your existing railings without welding. More. . .
Forged Railing Components
Complete line of forged railing products -- posts, balusters, scrolls, panels and ornaments. More. . .
Regency Railing Panels
Prefabricated, ornate, forged railing panels in six design groups -- Tuscany, Bordeaux, Rebecca, Regency, Seville and Victoria. More. . .
Decorative Castings
Contemporary and Traditional treillage, railing panels, pickets and rosettes in malleable iron and ductile iron. More. . .
Wood Grained Steel Bar
Steel round, oval and half oval bar with a textured, wood grain surface and hammered square bar. More. . .
Urns and Finials
Ball finials, urns and flame style finials in cast iron, bronze and aluminum. More. . .
Decorative Posts and Spindles
In steel, aluminum and bronze. More. . .

Handrail Brackets
Aluminum, brass, bronze, steel and stainless steel brackets for wall and post mounting of handrails. All brackets will meet structural code requirments when properly installed. ADA compliant brackets are available.  More. . .

Pipe and Tube Connectors
Coped drive-on Connectors, Wedge-Lock® Welding Connectors, Splice-Locks®, Insert Sleeves and Couplings. Mechancial and weld connectors for aluminum, steel and stainless steel tube and pipe.  More. . .
Disks and Plates
Round disks and square and rectangular plates in steel, aluminum, brass, or stainless. May be purchased with our without holes. Special finishes and hole configurations are available upon request. More. . .
Stamped Steel Ornaments
Flowers, leaves, husks, candle cups, bobeches and prism holders and terrestrial designs which are useful in furniture, metal fabrications and decorative chandeliers and lighting fixtures. More. . .
Spheres, Balls and Hemispheres
Full range of sizes in steel, aluminum, stainless and brass, these hollow balls and hemispheres have found a multitude of uses in applications as varied as casino ornamentation to monumental sculpture. More. . .
End Caps
Drive-on and Weld-on end caps for pipe and tube in aluminum, brass, steel and stainless steel. More. . .
Post Caps
Square and Rectangular Post Caps for aluminum, brass, bronze, steel and stainless steel tube. Cast and Stamped options are available. More. . .
Strait-O-Flex
The one and only Strait-O-Flex -- available exclusively from The Wagner Companies -- for straightening and bending. More . . .
Glass Railing
Wagner Glass Railing featuring the new GlassWedge Dry Mount System as well as components for a wet glaze glass railing. Designed for use with 1/2" and 3/4" tempered glass panels as structural balusters. More. .
Cable Railing
Ultra-Tec® Cable Railing System is the only cable rail system to feature Invisiware®. Invisiware™ hardware is hidden inside the end posts providing a clean look unmatched by any other cable railing connector. More. .
Spiral Stairways
Each spiral stair is custom built to your specifications and shipped knocked-down and ready for quick installation. Multiple spiral staircase design options are available. More. . .
Aluminum, Non-Welded Pipe Railing
Prefabricated, ready-to-install aluminum pipe railing. Especially designed to utilize all the advantages of aluminum. Available pre-finished. More. .
Aluminum, Heavy Duty Railing
Prefabricated, ready-to-install aluminum railing. Especially designed to utilize all the advantages of aluminum. Available pre-finished. More. . .
Interna-Rail Aluminum Pipe Railing Components
Aluminum, 1-1/2" pipe railing components for the assembly of non-welded railing. Meets all applicable codes when properly specified and installed. Full range of fittings for every railing need. More. . .
Wagnerail
Cast aluminum ball style pipe railing components for the assembly of non-welded railing. May be used with standard 1-1/2" pipe to create standard rail configurations. More. . .
Slip On Fittings for Pipe
Galvanized Malleable Iron Kee Klamp
fittings, or cast aluminum slip over pipe to allow the quick assembly of railings and pipe structures. Fittings are assembled with set screws and are completely reusable. More. . .
Elbows
Aluminum, brass, bronze, steel and stainless steel pipe and tube elbows in a complete range of OD sizes, varying inside radii and angles. Special finishes and sizes are available upon request. More. . .
Flanges
Aluminum, bronze, steel and stainless flanges in multiple styles, sizes and hole configurations. Most designs are available with or without set screws. Special finishes and hole configurations are available upon special request. More. . .

Brass and Stainless Steel Tube Handrail and Railings
Tube and railing components in brass and stainless steel for the assembly of handrails and railings. More. .

Brass and Stainless Steel Bar and Foot Railings
Tube and railing components in brass and stainless steel for the assembly of bar and foot rails. More. . .
Architectural Shapes
A full range of tubing, bars and shapes in aluminum, bronze, steel,  and stainless steel. More . . .
Bike Racks
Standard and custom industrial strength bike racks in steel and stainless steel. More. . .
Flag Pole Top and Cleat
Stock aluminum components for the assembly of your own flagpole. Use these components with standard 1-1/2" aluminum pipe. More . . .
Custom Services Offered
Polishing, Bending and Fabrication. R & B Wagner, Inc., offers architects and designers dimensional accuracy in small bends and in large radius bending configurations. A wide variety of sizes and shapes can be rotory or roll bent by our experienced personnel. Metals that are worked include steel, stainless steel, aluminum, brass and bronze. Several finishes are available for custom bending. Galvanized, zinc-plated, anodized, polished and specialized finishes can be applied to meet your requirements. More . . .
Copyright 2007 R & B Wagner, Inc.